Special problems of plastisol ink lancer group international. Plastisol ink merchmakr diy screen printing supplies. A blade or squeegee is moved across the screen to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact. Enjoy free same day service and 50% off ups air delivery. Sep 11, 2017 plastisol ink is a type of screen printing ink that was first used to screen tshirts in the 1970s. Due to its formulation, plastisol ink doesnt dry up as fast as other inks and gives you the advantage of not working in super speed mode, the four major components that go into the formulation of plastisol inks are. Remember that if 325f 163c is a lower temperature at which you normally cure your screen prints, then increase the dwell time in the dryer to ensure there is a total cure of the printed garment. Surplus plastisol can be handed to a hazardous waste disposal service. The basic process for producing heatapplied plastisol transfers is very simple.
They also dont dry up in your screen like waterbased inks eliminating the need to work super fast without stopping. We carry screen printing ink from union, rutland, matsui, triangle, international coatings, and our own gen series inks. Its just like getting a screen printed t shirt youtube plastisol ink for inkjet printers, high court therefore of forty sir richard dot com welcome back to our. How to screen print with plastisol ink with pictures wikihow. Plastisol ink is a type of screen printing ink that was first used to screen tshirts in the 1970s. Most plastisol will cure when they reach a temperature of 320330 degrees and sustain that temperature for 45 seconds to 1 minute. Plastisol inks do not dye the fibre creats a film above the garment easily felt by the hand. We are the marketleading supplier of high opacity plastisol inks around the world. These process colors produce excellent color accuracy and print very easily on both manual and automatic equipment. Union ink supplies the best textile printing plastisols in the market, period. Additionally, the 496 clear base is a great additive to standard plastisol inks for use as an extender or a soft hand additive. Starter and test kits screen printing equipment, ink, and. Starter and test kits screen printing equipment, ink.
The inks are also easy to work with as they dont dry out, allowing. Your current method is only drying the top layer of the ink so it feels dry to the touch, but the bottom of your ink layer the part that actually touches your shirt is not fully bonding to the shirt material. Common issues with plastisol ink obtaining high opacity on dark colors. Use thrift shop templates for photoshop to add cracked, weathered, washed, and worn plastisol ink textures to make your graphics look like. Adding too much pigment can upset the chemistry and render the newlymade black ink impossible to cure. The most popular ink used in the garment printing industry is plastisol ink. Plastisol 2 vintage tshirt textures graphics youworkforthem. That was the reason i looked and found this and this plastisol it was great.
However, modulating the ink can make it easy to work with. Plastisol cracked tshirt ink textures ray dombroski. Our old school formula of 4 color process ink is the 496 series. A number of the ink manufacturers participating in this years showcase also submitted troubleshooting information detailing how to better get along with their products, and plastisol ink in general. May 15, 2015 plastisol ink is a pvc based ink which consists of no solvent. Plastisol ink is made from pvc resin and plasticizer. I did add a puffy additive on some and it did just the way i wanted. Production specialist tom blinde explains why that might be. Screen printing is tricky, but these tips will help you get dialed in and running. How to screen print with plastisol ink with pictures.
Vintage cracked ink screen print tshirt mockup by josh duncan. If plastisol ink isnt enough, remember we also do waterbased and discharge printing, as well as specialty plastisol inks. If youre familiar with the process and want to learn more, well walk you through the difference between two common inks. Union ink glitter and shimmer inks screen printing ink. Texsource sells more brands than any other us supplier leading manufacturers from across the screen printing industry. Plastisol inks are widely used in garment printing. We offer a full section of plastisol ink additives, a complete range of ink colors, and the special formulations needed for foil applications, stretch products, 3d effects, and even glowinthedark effects. More than likely the plastisol has not been properly cured. Printers face the challenge of having many different substrates in todays market place that calls for specific white inks to meet.
Screen printing plastisol ink is easy to print with, does not dry in the screen, is opaque on dark garments, and features great adhesion to most tshirts, athletic jerseys, hoodies, heat transfers, and most textiles in general. Direct print plastisol ink xolb xtra opaque low bleed inks are high opacity multipurpose inks that are designed to produce extremely opaque prints yet are very easy to print on a manual press. Plastisol inks are the most widely used ink in the screen printing industry. Cracked ink textures for tshirt designs ray dombroski. Jan 06, 2018 7 screen printing hacks in this video i show you how to start a t shirt printing business with more efficiency. When heated to around 177 degrees celsius, the plastic particles dissolve and the mixture turns into a gel of high viscosity that usually cannot be poured anymore. Website at today i want to talk about plastic the salt transfers, people are asking what are they how they work cannot make em at home can i make. Pl low bleed white is a low bleed white ink used to achieve an elastic, soft touching and opaque white covering effect in textile printing with a perfect balance of white color, creaminess, and opacity for the best press performance and color design.
Screen printing is a printing technique where a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil. The first stage is the wet stage which is the state of a plastisol ink in the container or just after it has been printed on the garment prior to putting it through the dryer. General information about screen printing plastisol inks. They are easy to print, do not dry in the screen, can be very opaque on dark garments, and will adhere to most textiles. Eagle series plastisols will perform as well if not better than your current plastisol, 7 primary color kit of our most popular colors. Must be pritned off contact as ink sits on top of garment. Use thrift shop templates for photoshop to add cracked, weathered, washed, and worn plastisol ink textures to. If you are interested in our custom heat press transfers visit.
Eagle series is a high performance ink, creamy for easy printability, opaque for great coverage, flash dries quickly, low tack, great for all mesh counts and all color garments. Plastisol inkscreenprintingprinting materialsnomant. Bold ink is the best option when you want incredibly vibrant colors that seem to jump off the shirt. Plastiso inks plastisol screen printing ink plastisol ink. Plastisol and solvent based inks why they are no longer. Make your tshirt designs look vintage with plastisol cracked ink textures. As compared to water based ink, it is also easier to use and does not clog screens. Namely, plastisol inks cannot be used if the material isnt porous enough to absorb the ink, and screen printed plastisol inks cannot be used if the material cannot withstand heat treatment. Now, plastisol is made of a pvc resin which is oil based and when screen printed onto cotton t shirts, gives a vibrant, colourful result which is extremely durable and the most. It is recommended that plastisol based inks be cured. It is a phthalate free plastisol based printing base used to achieve an elastic, soft touching and white covering effect in textile printing.
Plastiso inks plastisol screen printing ink plastisol. Plastisol ink is a pvcbased industrial coating for screen printing cotton, polyester, nylon, lycra, and spandex. Plastisol ink provides outstanding durability, color and coverage. On cooling below 60 degrees c, a flexible, permanently plasticized solid. Why does the plastisol ink print crack on the garment after the first wash. Screen printing with plastisol ink is the most common method of t shirt printing for number of reasons. Waterbased inks are systems composed of two elements. Because plastisol inks are plastic based, it is necessary to heat cure them. Nov 06, 2011 waterbased inks are systems composed of two elements. It is a truly white white and emits no objectionable odor. Very good ink i used on a shirt for a screen print. Our plastisol white inks provides the most essential tool for screen printers of any size.
Printing tshirts can be an outlet for creativity and personal expression as well as a fun way to spend some. Screens used for printing with the plastisol ink should be cleaned to remove buildup. Plastisol is a suspension of pvc or other polymer particles in a liquid plasticizer. The plastisol was not cured properly if the ink is cracking. Rutland is the marketleading supplier of plastisol inks around the world known for its quality and innovative products. Trust texsource for all of your equipment, ink, and supply needs and let us help your business grow.
Time to think about ink screen printing is one of the most popular print processes in the world. The second stage is the gel stage which occurs somewhere between 180250f depending upon the type of plastisol. While many schools and clubs resort to printing shops for tshirts, you dont have to. Screen printing ink and proper curing abante marketing. Plastisol inks plastisol inks are the most widely used ink in the screen printing industry. Plastisol will crack after just a short period of use everyone has felt the rubbery feel of the tshirt and then watched the print crack after only a. Plastisol ink plastisol ink provides a less soft hand than water based inks, but are more vivid since they sit on top of the fabric rather than sinking in to the fabric. If cured correctly as advised, the drywet rubbing and washing fastness are high. The ink contains no bleaching agents and its performance. How to properly cure your garment when using plastisol ink. Unlike fabric dyes, plastisol ink does not color or dye the fibers, but rather wraps around around the fiber, creating a mechanical bond. Plastisol ink is the most commonly used ink type in the screen printing industry.
Screen printing with plastisol ink is the most common method of tshirt printing for number of reasons. When you look at vintage clothing, its the ink that cracks and flakes over time as the tshirt gets washed, stretched out, and worn to too many def leppard concerts. There are two main types of ink that are used for textile printing. The soft plastisol ink lays directly on the fabric, covering the shirt with a layer of the graphic. You need to think of the ink like a layer on top of the shirt. Have you ever had a printed tshirt and the ink starts to peel and crack right away. Plastisol ink can be specially formulated for each of these fabrics as one ink is rarely the best option for all fabrics. These cracked ink plastisol textures will give your tshirt designs a vintage look.
Why does the plastisol ink crack on my washed garment. When you look at vintage clothing, its the ink that cracks and flakes over time as the t shirt gets washed, stretched out, and worn to too many def leppard concerts. This curing can take place either at room temperature or using a forcedair dryer depending up. Our plastisol white inks gives the screen printers of any size the widest range of options to print on any substrate. The evaporation of the water is necessary to set or cure the ink. Plastisol is why real thrift shop tshirts look vintage. Screen printing plastisol and water based garment printing. Drop in a vector logo and out spits a vintage cracked ink tshirt graphic. Plastisol inks are the most commonly used, wellpraised for great colour consistency and pantone accuracy. The type of fabric to obtain good coverage on dark polyester fabric blends, cure the plastisol ink at 325f 163c or below. Like everything else, each of these types comes with its pros and cons. Plastisol and solvent based inks why they are no longer used for fabrics. Plastisolprinters troubleshooting guide november 30, 2009 a number of the ink manufacturers participating in this years showcase also submitted troubleshooting information detailing how to better get along with their products, and plastisol ink in general.
Waterbased ink utilizes either dyes or pigments in a suspension with water as the solvent. Mar 29, 2019 how to screen print with plastisol ink. I had ordered another type from another manufacturer and it was very thin and i wasnt impressed. Use the bitmap tiffs in illustrator for much more detailed texture that wont bog your. The printed ink film needs to be heated to a high enough temperature that allows plasticizer molecules and resin to solidify and crosslink. Dec 02, 2014 plastisol ink is cracking when i wash my garments. One common complaint about plastisol ink is that they are thicker compared to water based inks. So, test, test, and test again before using the black in production. Please note, there are no vector files in this collection. The ink lays on top of the fabric allowing the colors to be bold and vibrant through many washes. This is a cheaper ink, is the industry standard and makes for thick prints.
There are a number of special effects such as glitter, puff additives, mock suede etc. Plastisol ink cracking heat press this is again a great point, but to be fair based on the context of the conversation, i assumed that by waterbased inks, we were talking about the kind available at the retail level. The paper is passing through a dryer where the ink heated until it has sets just enough to be dry to the touch. It works on absolutely any shirt fabric, meaning your results will be consistent, right down the pantone youve selected for your design. Its a bit heavier and thicker in feel than supersoft, and wont be quite as pliable. I have never seen a shirt that would cause the ink to crack all by itself. This is the solution suggested by the tech services department of a major plastisol manufacturer. One stroke inks offers numerous formulations for every fabric as the needs of screen printers is constantly changing. Due to its formulation, plastisol ink doesnt dry up as fast as other inks and gives you the advantage of not working in super speed mode, the four major components that go into the. Use thrift shop templates for photoshop to add cracked, weathered, washed, and.
Custom colors can be easily mixed to any pantone color. Sep 27, 20 why does the plastisol ink print crack on the garment after the first wash. It requires less pressure than most other whites to print through the screen. After doing some research i found out about plastisol transfers, for those of you who dont know what plastisol transfers are, it is the same process and quality as screen printing, however, instead of printing directly onto the garment, the design is printed onto release paper and then is heat pressed on. Opacity is directly related to the type of ink, the thickness of the imprint, the type of textile fabric and dryer curing method. Use thrift shop templates for photoshop to add cracked, weathered. You can add things to increase stretch, for example rutland makes spandisol which can be added to standard plastisol to make it stretch more.
722 309 472 68 1034 1297 1317 413 809 31 1145 1116 410 1354 1216 743 932 491 1090 911 1420 386 1500 1107 1306 802 1048 284 447 768 212 1327